> Man, you are really having a tough time. I hope all the problems fade when
> you're finally on the water. On to the problem...

> If it's possible to flex the hatch cover a little, you may be able to
> epoxy 1 or 2 pre-shaped beams to the underside to help hold the curvature
> you want. Bend the hatch to the desired curve, and use clamps or straps or
> tape to keep it there while you shape the beams. Then epoxy them in place.
> You will need to make it out of hardwood or something that itself won't be
> flexible.

> Good luck,

> Ross

Thanks Ross, Thats a good idea, I'm planning to make my the hatches with shock cord holding them down from the inside. I think I'll incorporate the hooks into a couple of little strongbacks like you suggest. It should look like I meant to make it that way!

P.S. All the problems faded when I looked at how great the boat looked in one piece (packing tape remove) and started dreaming of paddling, maybe next weekend!