: First off, find out if you can even get the hatch parts from Necky. According
: to a local dealer, they changed their policy about these things a year or
: two ago. They don't like to ship parts to anyone who is going to modify
: their boat; they want you to return it to the factory for modifications,
: which is ludicrous in most cases.

: If you can get the hatch, you can do the bulkhead pretty easily. Here's how:
: INSTALLING A FOAM BULKHEAD

: 1) Decide where you want the bulkhead positioned, then mark the location with
: a permanent marker (Sharpie).

: 2) Make a pattern of the bulkhead out of cardboard. This will take some time,
: but it's important to get an accurate pattern.

: 3) Trace the pattern onto a piece of 2" or 3" minicel foam.

: 4) Mark a new line 1/8" larger all the way around. This is your cut
: line.

: 5) Cut the bulkhead out. A band saw works best, but a knife will do.

: 6) Starting at the wider end, press the bulkhead into place to check the fit.
: It should be snug all the way around.

: 7) Trace around the bulkhead on both sides with a permanent marker, then
: remove it.

: Clean the area between the lines with alcohol, lacquer thinner or other
: residue-free solvent. Do the same to the edges of the bulkhead.

: 9) Apply a layer of adhesive sealant (Lexel or GOOP is preferred) between the
: lines. Spread it evenly and thin. If need be, you can thin GOOP with
: toluene and brush it on.

: 10) Press the bulkhead into place. Most of the sealant will bead up on the
: forward edge as you push the bulkhead in.

: 11) Smooth out the sealant bead. A moistened finger tip works well. If you
: keep it wet, the sealant won't stick to it. You can used a curved stick or
: a spoon, if you prefer.

: 12) Run a bead of sealant around the other side of the bulkhead and smooth it
: out.

: 13) Allow to dry THOROUGHLY. This can take anywhere from a few hours to a few
: days, depending on the sealant used, the temperature and the humidity.

: 14) Go paddling.

Mr. Nystrom

Thank you for your reply, that was EXACTLY the guidance I needed, you are the MAN. Let me load my guns and get to work obtaining a hatch and get the materials together. I will keep you informed of the outcome. Again thank you for your time and instruction.

V/R Bob