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Re: Epoxy: Epoxy Aluminum Sailboat Mast?
By:John Monroe
Date: 2/26/2008, 5:06 am
In Response To: Re: Epoxy: Epoxy Aluminum Sailboat Mast? (Bill Hamm)

: Btw John,

: Though it's kinda a pain, you can use countersunk pop rivits then after they
: are pulled tight just file the edges flush. Kinda a pain but it works. You
: do have to drill a fairly accurate hole for the rivit head, I just use and
: oversize drill bit, not really perfect as most drill bit's angles are a
: little flat, but it works well enough. Btw, use aluminum rivits with and
: aluminum mandrel or it'll be really difficult to file them flush without
: making a flat spot on the tube.

: Bill H.

: Bill H.

I remember you telling me this once before. I think I said I have done something similar by drilling a hole completely through the tubes, countersinking then pinging the ends of a slightly larger bronze welding rod into the countersunk holes and filing them flush. I do have some aluminum rivets I could use also. I'll get everything ready today. A cleaning cloth on a stick, a foam brush on a stick and sanding paper on a stick since I will be going 18 inches inside the inner tube. I filled the smaller tubes with blue foam for floatation and extra anti-bending strength of the tubes. This mast will be stronger then Balogh's since the insertion tubes run end to end inside the outer tube. Strength of the mast is something I have been worrying about.

John

Messages In This Thread

Epoxy: Epoxy Aluminum Sailboat Mast? *Pic*
John Monroe -- 2/24/2008, 3:02 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Acors -- 2/25/2008, 10:49 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 2/26/2008, 5:59 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 2/26/2008, 5:48 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast? *Pic*
John Monroe -- 2/28/2008, 5:15 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 2/28/2008, 6:48 pm
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 2/29/2008, 3:30 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 2/29/2008, 4:06 pm
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 3/1/2008, 2:25 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 3/2/2008, 2:22 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 3/2/2008, 3:58 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 3/11/2008, 1:39 am
Epoxy Aluminum Sailboat Mast? Update. *Pic*
John Monroe -- 3/11/2008, 2:44 am
Epoxy Aluminum Sailboat Mast? Update. *Pic*
John Monroe -- 3/11/2008, 2:44 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 3/2/2008, 4:19 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 3/3/2008, 4:00 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 3/4/2008, 1:00 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 3/2/2008, 4:20 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 2/29/2008, 4:06 pm
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 2/27/2008, 4:21 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Mike Scarborough -- 2/25/2008, 12:26 pm
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 2/25/2008, 3:09 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 2/26/2008, 2:30 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 2/26/2008, 5:06 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 2/27/2008, 4:19 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 2/26/2008, 2:25 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
John Monroe -- 2/25/2008, 3:08 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Bill Hamm -- 2/25/2008, 1:48 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Mike Savage -- 2/24/2008, 7:26 am
Re: Epoxy: Epoxy Aluminum Sailboat Mast?
Michael McCluskey -- 2/24/2008, 6:54 am